Automated Batch Retort System
Kev piav qhia
Cov qauv hauv kev ua zaub mov yog txav deb ntawm cov nkoj me me mus rau cov plhaub loj dua los txhim kho kev ua haujlwm thiab kev nyab xeeb ntawm cov khoom. Cov nkoj loj dua txhais tau tias cov pob tawb loj dua uas tsis tuaj yeem tuav tes. Cov pob tawb loj tsuas yog loj heev thiab hnyav dhau rau ib tus neeg txav mus los.
Qhov xav tau los tuav cov pob tawb loj no qhib txoj hauv kev rau ABRS. 'Automated Batch Retort System' (ABRS) yog hais txog kev sib koom ua ke ntawm txhua yam khoom siv uas tsim los rau kev thauj cov pob tawb los ntawm chaw nres tsheb thauj khoom mus rau kom tsis muaj menyuam retorts thiab los ntawm qhov ntawd mus rau qhov chaw nres tsheb thauj khoom thiab chaw ntim khoom. Lub thoob ntiaj teb tuav cov txheej txheem tuaj yeem saib xyuas los ntawm lub pob tawb / pallet nrhiav qhov system.
DTS tuaj yeem muab kev daws teeb meem rau koj ua tiav rau kev siv lub tshuab hluav taws xob batch retort: batch retorts, loader / unloader, pob tawb / pallet thauj khoom, taug qab qhov system nrog lub hauv paus tswj xyuas.
Loader / Unloader
Peb lub pob tawb thauj khoom / tshem tawm tshuab tuaj yeem siv rau cov thawv ntim khoom tsis zoo (hlau tuaj yeem, iav hub, iav fwj). Tsis tas li ntawd, peb muab cov tais ntim khoom / tshem tawm thiab cov tais ntim khoom / destacking rau cov thawv ntim khoom ib nrab thiab hloov tau yooj yim.
Tag nrho tsis siv neeg loader unloader
Semi-autoloader unloader
Basket thauj system
Muaj lwm txoj hauv kev los thauj cov pob tawb puv / khoob mus rau / los ntawm cov retorts, Peb tuaj yeem muab cov kev pabcuam customized raws li cov neeg siv khoom thiab cov chaw. Thov nrog peb pab pawg kws tshaj lij kom paub meej.
Tsheb thauj
Tsis siv neeg pob tawb thauj khoom conveyor
System Software
Retort Monitoring Host (Option)
1. Tsim los ntawm cov kws tshawb fawb txog zaub mov thiab cov txheej txheem tswj xyuas
2. FDA / USDA pom zoo thiab txais
3. Siv lub rooj lossis txoj kev dav dav rau kev kho qhov sib txawv
4. Ntau theem kev nyab xeeb
Retort Room Management
DTS retort saib xyuas qhov system yog qhov tshwm sim ntawm kev koom tes tag nrho ntawm peb cov kws paub txog kev tswj hwm thiab cov kws tshaj lij ua haujlwm thermal. Qhov kev ua haujlwm ntawm kev tswj hwm qhov kev xav tau ua tau raws li lossis tshaj qhov yuav tsum tau ua ntawm 21 CFR Part 11.
Saib xyuas muaj nuj nqi:
1. Ntau theem kev ruaj ntseg
2. Senior daim ntawv qhia hloov
3. Table lookup method and mathematical method to xam F0
4. Cov txheej txheem batch nthuav dav
5. Cov txheej txheem tseem ceeb parameter trend report
6. Daim ntawv ceeb toom ceeb toom
7. Tso saib daim ntawv tshaj tawm kev lag luam ua los ntawm tus neeg teb xov tooj
8. SQL Server database
Basket tracking system (Option)
DTS pob tawb nrhiav qhov system muab tus kheej rau txhua pob tawb hauv qhov system. Qhov no tso cai rau cov neeg ua haujlwm thiab cov thawj coj saib tam sim ntawd saib cov xwm txheej ntawm chav retort. Lub kaw lus taug qab qhov chaw nyob ntawm txhua lub pob tawb thiab tsis tso cai rau cov khoom tsis muaj tshuaj tua kab mob. Nyob rau hauv cov ntaub ntawv ntawm qhov txawv txav (xws li pob tawb nrog cov khoom sib txawv los yog cov khoom tsis ua kom tsis muaj menyuam ntawm lub unloader), QC cov neeg ua haujlwm yuav tsum tau tshuaj xyuas thiab paub meej tias puas yuav tso cov khoom cim tseg.
Screen visualization muab cov txheej txheem zoo ntawm tag nrho cov pob tawb, yog li tsuas yog qee tus tswv lag luam tuaj yeem khaws lub qhov muag ntawm ntau lub tshuab retort.
DTS pob tawb nrhiav qhov system tso cai rau koj mus:
> nruj me ntsis txawv ntawm sterilized thiab unsterilized khoom
> qhia tus cwj pwm rau txhua lub pob tawb
> taug qab txhua lub pob tawb hauv qhov system hauv lub sijhawm
> taug qab lub hoops 'dwell time deviation
> tsis pub muab cov khoom uas tsis muaj sterilized
> taug qab tus naj npawb ntawm cov ntim khoom thiab cov cai tsim khoom
> taug qab lub xeev pob tawb (ie, unprocessed, empty, etc.)
> lem retort naj npawb thiab batch tooj
System efficiency thiab txij nkawm (Option)
DTS system efficiency software pab koj kom koj lub retort chav khiav hauj lwm zoo los ntawm kev taug qab ntau lawm ceev, downtime, qhov chaw ntawm downtime, qhov tseem ceeb submodule kev ua tau zoo, thiab tag nrho cov khoom efficiency.
> taug qab cov khoom tsim tau los ntawm cov neeg siv khoom-txhais lub sijhawm lub qhov rais thiab txhua qhov module (ie loader, trolley, thauj system, retort, unloader)
> qhov tseem ceeb sub-module kev ua tau zoo taug qab (piv txwv li, hloov pob tawb ntawm loader)
> taug qab downtime thiab txheeb xyuas qhov chaw ntawm downtime
> kev ntsuas kev ua tau zoo tuaj yeem hloov mus rau lub Hoobkas loj saib thiab tuaj yeem siv rau huab-raws li kev saib xyuas tej thaj chaw deb
> OEE metric uas sau rau ntawm tus tswv tsev yog siv rau cov ntaub ntawv khaws tseg lossis hloov lub rooj
Tus saib xyuas
Maintainer yog software module uas tuaj yeem muab ntxiv rau lub tshuab HMI lossis khiav nyias ntawm lub chaw ua haujlwm PC.
Cov neeg ua haujlwm saib xyuas taug qab lub sijhawm hnav ntawm lub tshuab tseem ceeb thiab qhia rau cov neeg ua haujlwm ntawm kev npaj kho cov haujlwm. Nws kuj tseem tso cai rau cov neeg siv tshuab nkag mus rau cov ntaub ntawv siv tshuab thiab kev saib xyuas cov lus qhia los ntawm tus neeg teb xov tooj HMI.
Qhov kawg tshwm sim yog ib qho kev pab cuam uas pab cov neeg ua haujlwm cog kev saib xyuas thiab kho cov cav tov kom zoo.
Maintainer muaj nuj nqi:
> ceeb toom cov neeg ua haujlwm cog rau cov haujlwm tu ncua tas sijhawm.
> tso cai rau tib neeg pom tus lej ntawm cov khoom siv.
> qhia 3D saib ntawm lub tshuab cov khoom uas xav tau kev kho.
> qhia tag nrho cov lus qhia txog kev cuam tshuam rau cov khoom no.
> qhia txog keeb kwm kev pab cuam ntawm ib feem.